Case Study
AUTOMOTIVE BRACKET PRODUCTION TOOLING
Press tool development and production ramp-up for automotive suspension brackets.
Industry:Automotive & Machinery
Melbourne, VIC
July 2024
The Challenge
An automotive supplier needed tooling development for a new suspension bracket design, with a pathway from prototype validation to volume production of 10,000+ units monthly.
Our Solution
Our tool room designed and manufactured progressive press tooling for the bracket, incorporating feedback from prototype trials. Material flow and forming sequence were optimized to eliminate secondary operations. The production cell was set up with SPC monitoring for quality control.
Results & Outcomes
12 weeks
Tool Development
240
Parts Per Hour
15,000+
Monthly Capacity
1.67
Cpk Achieved
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