Case Study

AUTOMOTIVE BRACKET PRODUCTION TOOLING

Press tool development and production ramp-up for automotive suspension brackets.

Industry:Automotive & Machinery
Melbourne, VIC
July 2024

The Challenge

An automotive supplier needed tooling development for a new suspension bracket design, with a pathway from prototype validation to volume production of 10,000+ units monthly.

Our Solution

Our tool room designed and manufactured progressive press tooling for the bracket, incorporating feedback from prototype trials. Material flow and forming sequence were optimized to eliminate secondary operations. The production cell was set up with SPC monitoring for quality control.

Results & Outcomes

12 weeks
Tool Development
240
Parts Per Hour
15,000+
Monthly Capacity
1.67
Cpk Achieved

Project Gallery

Progressive die tool components
Stamped bracket production

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